UUC's Ultimate Short Shift kit for your E36 3
series
There is a reason UUC's Ultimate Short Shift Kits are some of the
most popular upgrades for street driven BMWs... they are the
best.
Smooth and tight, the Evo 3 line of SSKs are a favorite of
enthusiast everywhere. We have sold, installed and used just about
every short shifter on the market; the UUC Evo 3 Shifty kit is by
far worth every cent!
From UUC Motorworks:
The UUC Ultimate Short Shifter is unique, completely different than
anything else available. Our design starts with the finest
materials: T-304 stainless steel, T-6061 aircraft-grade aluminum,
precision bearings, self-adjusting and lubricating primary pivot
bearing, and the finest-grade silicone vibration absorbing
material. Our products are not modified BMW components, and they
are not "one size fits all" as with lesser offerings.
In the interest of continually improving our product, we are always
developing and testing modifications intended to bring "ultimate"
to higher levels. With that in mind, our latest generation brings
the BMW shifter to a new level of smoothness and minimized shift
effort.
The unique characteristics of the design include:
* height adjustment via upper-section length change (this does not
change linkage geometry like moving-ball designs). * flex and
rotation-free lever construction with full-length
vibration-absorbing bushing. * linkage geometry perfectly
corrected, with self-adjusting primary pivot bearing that
permanently retains lubrication and precision (some models). *
zero-tolerance lower pivot bearings that never require lubrication
and eliminate significant mechanism friction. These do not wear or
ovalize like solid-metal or plastic designs with expanding
tolerances.
UUC's optional 'Double Shear Selector Rod'
The goal.
While producing a "short" shifter, our more important goal in
improving the BMW shifter assembly is to increase the precision and
smoothness of the overall operation.
The problem.
One significant wear area that has never been addressed previously
is the wear and ovalization of the linkage connection points at the
transmission and the shifter's lower pivot. (figure 1)
In the original BMW design, the connection at both ends has a large
injection-molded plastic bushing. We already know how badly plastic
wears in an automotive application, and these areas are not an
exception. The design of the selector rod has a pin at 90° to the
main rod, which exerts a tremendous amount of leveraged force on
the selector joint bushing from one side (known as a single shear
force). The result is a steady deformation of the bushing,
resulting in looseness and slop in the entire mechanism. (figure 2)
The fig. 2 image shows a selector joint that has approximately 25K
miles of use.
The looseness and slop are magnified by the leverage-multiplication
effect of the shift lever itself. The result is an in-gear shifter
"free play" of 3/4" and up to 1" in either direction, over 35mm
total. (figure 3)
The cure.
A temporary fix is to simply replace the selector joint.
Unfortunately, this is only a temporary fix as the new joint's
bushing will exhibit the same rapid deformation. To permanently fix
this, a change in the fundamental design of the pivot is required,
changing the assembly to a double shear system with the UUC Double
Shear Selector Rod (DSSR). (figure 4 and 5)
The DSSR redistributes the torsional forces from the pin/bushing
interface to the complete face area on both sides of the selector
joint. (figure 6) By taking advantage of the strength of steel in
the DSSR and the body of the joint, the problem of deformation is
eliminated and the movement of the selector rod correlates directly
to movement of the selector joint - the only "free play" movement
remaining in the shifter assembly is from within the transmission
itself. (figure 7) In-gear "free play" is reduced to approximately
10mm total when used with a UUC EVO3 shifter. (figure 8)
The original BMW shifter and all other aftermarket shifters (except
UUC which uses deformation-free bearings) contain a plastic bushing
similar to the selector joint, and the exact same wear and
ovalization causes those shifters to get sloppy. The DSSR
permanently fixes these shifters also. The DSSR is compatible with
all brand shifters, whether original BMW or other-brand
aftermarket. When used with the original BMW shifter or other
aftermarket shifters, the amount of "free play" will be greatly
reduced but varies by shifter (flexation of the shifter shaft
contributes to the total "free play" travel).
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